Purlin Roll Forming Machine
Why Choose Us
Our Factory
Locates in Libao town, Hai' an county, Nantong city where close to Shanghai and famous for manufacturing the CNC press brake, shearing machine, plate rolling bending machine, iron worker, etc. sheet metal working machineries.
Our Product
We specialized in the production of Hydraulic press brake, Hydraulic guillotine shearing machines & swing beam shearing machines, Plate rolling bending machine, Profile roll forming machine, roof tile roll forming machine, light steel keel roll forming machine, ironworker, Fiber laser cutting machine, etc.
Production Market
Has cooperated with the professional companies in USA, Germany, France, Australia, Japan, Sweden, Chile, Brazil, etc. more than 70 countries so that develop and perfect the products with superb technology. BRISK currently has representative offices in more than 50 countries and regions through designated distributors.
Our Service
Is not only focus on produce but also in after-sales service. We have established scientific package solution for machines in container transportation, road transportation, train transportation through safety and cost-effective way.
What is Purlin Roll Forming Machine？
A purlin roll forming machine is a piece of industrial equipment that produces steel purlins, which are horizontal beams or bars used to support the roof and walls of buildings.
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CZ Purlin Roll Forming MachineC Z purlin roll forming machine can make C80-300 and Z120-300 purlin. C Z interchangeble roll forming machine is automatic sizes changing. The cutter can change the size automatically also.Add to Inquiry
- Mob: +8618732763656
- Email: ntbrisk@aliyun.com
- Add: No.52, ZhenNanxi Road, Libao Town, Haian City. Nantong City. China.
What Are The Parts Of a Cz Purlin Roll Forming Machine?
Feeding and leveling device
The uncoiler of the CZ purlin roll forming machine with feeding guide and leveling device has seven axes of leveling device, arranged in the upper three and lower four. The mainframe of the uncoiler is made of welded H450 section steel with Q235 t30mm sidewall thickness. the shaft is made of 45# steel with φ120mm diameter. hard chrome plated coating and precise processing.
Perforating device
The punching device of the CZ purlin roll forming machine with four punching dies, a hydraulic motor is 37KW, and the hydraulic pressure range is 0-25Mpa. punching tool material uses die steel Cr12MoV, punching life is about 1 million times, heat treatment is HRC58-62 degrees. 2-cylinder punching device, a total of four punching dies are needed 19x64, 23x29, 20x65, and 24x30.
Main machine
Body frame made of welded H450 steel, rollers made of Cr12 steel, CNC lathe, the heat-treated shaft diameter of ф95, precision machined. Gearbox drive, upper and lower rollers with power. Adopt column structure design, cast iron memorial arch, thickness is 55mm. gearbox drive, about 19 stages forming. The main motor power is about 45 KW, using K series frequency conversion speed control reducer motor. The slider is 150*150mm and the bolts are all of grade 8.8 to ensure that the machine structure is fixed firmly. The machine can run for a long time and has a long service life, the actual molding speed is 12-16m/min. In addition, the CZ purlin roll forming machine is equipped with a water cooling device, which can produce better products.
Rear hydraulic cutting device
The post-hydraulic cutting unit requires a total of two cutting dies, a three-piece cutter design, and a 37KW non-falling hydraulic motor. One hydraulic station is shared with the punching unit and the cutting power is provided by a separate hydraulic station.
PLC control system
The CZ purlin roll forming machine adopts a PLC control system, which can automate the production process. The operator only needs to input production data on the touch screen, such as production batch, number, length, etc. The PLC control system can be completed in combination with an inverter, encoder, etc.
Outlet rack
The CZ purlin roll forming machine has an exit rack with rollers for easy movement of the finished product.
Applications of Purlin Roll Forming Machine
Construction Industry:
Purlin roll forming machines are extensively used in the construction industry for producing purlins used in roofing and wall systems. These purlins provide structural support and stability to the building structure, making them a critical component of modern building designs.
Engineering Industry:
Purlin roll forming machines are also used in the engineering industry to produce custom profiles for specific applications. The machines can be used to produce complex shapes and profiles that are used in bridges, tunnels, and other large-scale engineering projects.
Industrial Applications
Purlin roll forming machines are used in a range of industrial applications, including the production of storage systems, conveyor systems, and other heavy-duty equipment. The machines can produce custom profiles that meet the specific requirements of these industrial applications.
Automotive Industry
Purlin roll forming machines are also used in the automotive industry for producing components such as frames, chassis, and other structural components. These machines can produce high-quality components that are lightweight and durable, making them ideal for use in automotive applications.
Aerospace Industry
Purlin roll forming machines are used in the aerospace industry for producing components that are lightweight and strong. These components are used in the construction of aircraft, rockets, and satellites, where weight is a critical factor.
Types of Purlin Roll Forming Machine
C Purlin Roll Forming Machine
The C-shaped steel purlin roll forming machine is made of compelling cold force steel plates. Its symptoms of uniform wall thickness. The C-shaped steel made by cold bending adheres to the pressure symptoms of the roof purlin and can offer full play to the automatic performance of steel. The new c shape purlin has replaced the traditional purlin like channel steel, steel pipe, and angle steel.
Z Purlin Roll Forming Machine
The Z-shaped steel purlin machine can make different specifications of finished products of the Z shape purlin roll forming machine. It is a single-coil forming unit with a passive loading rack, a punching device, a cutting device after forming, a leveling device, a computer control system, and a hydraulic station.
C&Z Purlin Roll Forming Machine
The C&z purlin roll forming machine can make different C and z purlins specifications via manual improvements. You, therefore, don't need to change the roll if you want to produce a purlin of other specifications.
Maintenance And Care Of Purlin Roll Forming Machine
Regular Cleaning: Regularly clean the machine to remove any dirt, dust, or debris that may accumulate on the machine’s surfaces. Use a soft brush or cloth to clean the machine to avoid scratching or damaging the surfaces.
Lubrication: Lubricate the machine’s moving parts regularly to ensure that they operate smoothly and efficiently. Use a suitable lubricant, such as grease or oil, and apply it according to the manufacturer’s instructions.
Inspection: Regularly inspect the machine’s components, including the rollers, bearings, and electrical systems, for signs of wear or damage. Schedule routine maintenance checks and repairs to prevent any significant issues from arising.
Electrical Maintenance: Inspect and maintain the machine’s electrical systems, including the wiring, switches, and controls, to ensure that they are functioning correctly. Check the machine’s electrical connections and ensure that they are secure and free of corrosion.
Storage: Proper storage of the machine is also essential. Store the machine in a clean and dry environment, away from dust, moisture, and extreme temperatures. Cover the machine to protect it from dust and debris.
Operator Training: Proper training for operators is also critical for the machine’s maintenance and care. Train operators on how to operate and maintain the machine correctly, including how to clean and lubricate the machine, and how to identify and report any issues or concerns.
Market Trends in the Purlin Roll Forming Machine Market
Advanced automation technologies: Purlin Roll Forming Machines are integrating advanced automation technologies such as robotics and AI for improved precision and efficiency.
Customization options: Consumers are increasingly looking for customizable purlin roll forming machines to meet their specific requirements, driving manufacturers to offer more personalized solutions.
Sustainable materials: The industry is shifting towards the use of sustainable materials in purlin roll forming machines to reduce environmental impact and meet growing sustainability demands.
Remote monitoring and control: Remote monitoring and control capabilities are becoming popular in purlin roll forming machines, allowing operators to manage the machines from anywhere and improve operational efficiency.
Industry integration: Purlin roll forming machines are increasingly being integrated into Industry systems for seamless communication and data exchange, leading to improved productivity and performance.
Disruption from additive manufacturing: Additive manufacturing technologies are disrupting the purlin roll forming machine market, offering new possibilities for customized parts production and design flexibility.
How To Identify The Quality of Purlin Roll Forming Machine?
Product Accuracy
When it comes to the quality of a purlin roll forming machine, product accuracy is a core factor. If the product that comes out of this machine is not qualified and lacks precision, then this equipment’s performance is not good.
Therefore, if you find that the product accuracy does not meet the requirements of the drawings, you should figure out whether the roll design is unreasonable or not properly debugged.
Roll Quality
In addition to the required precision, the quality of the rolls is also a very important part. If the roll quality is not good, even though product accuracy in the early stage of production can be achieved, once the machine is used for a long time, it will be seriously worn, resulting in the later product accuracy not being up to standard.
Poor quality rolls will even break directly. When a roll is broken, it needs to be reworked, and this process has to go through many processes, such as initial turning, heat treatment, finishing, plating and so on.
Transmission Mechanism Quality
In a purlin roll forming machine, the most easily worn parts are not only the rolls, but also the transmission mechanism. For example, gears, chains, bearings, etc. If these parts are damaged, they have to be dismantled and replaced, which is time-consuming and laborious, and the machine needs to be re-commissioned once after the replacement. Better choice for purlin machine’s transmission is gear box transmission .
Circuit System
The circuit system is also an important factor to note when choosing a purlin roll forming machine. If the equipment has the use of PLC, the PLC program must be backed up. When there is a problem with the PLC, it is much easier to buy the same model to re-import the program.
However, when the program can not be restored, you need to hire a programmer, to write the program and debug it on the spot. Therefore, when we purchase the equipment, we should pay attention to the quality of the circuit components.
After-sales Service
No matter how good the product quality is, there should be perfect after-sales service support from the manufacturer, including door-to-door service, technical consultation through network and telephone.
High Precision and Accuracy
One of the most significant features of a Purlin Roll Forming Machine is its ability to produce highly precise and accurate beams. The rollers in the machine are engineered to exact specifications, ensuring that each beam produced meets the required dimensions and tolerances. This precision is crucial in applications where structural integrity and consistency are paramount.
Durable Construction
They are built to withstand the rigors of continuous operation in industrial settings. They are typically constructed from high-quality materials, such as hardened steel, to ensure long-term durability and reliability. This robust construction minimizes downtime and maintenance costs, making it a cost-effective solution for manufacturers.
Automated Operation
Modern Purlin Roll Forming Machine are equipped with advanced automation features, allowing for efficient and consistent production. Automation reduces the need for manual intervention, increasing production speed and reducing the likelihood of human error. Features such as computerized control systems, automatic material feeding, and real-time monitoring contribute to seamless operation.
Versatility in Profile and Size
They can produce beams in a wide range of profiles and sizes. Whether you need I-beams, H-beams, U-channels, or custom profiles, these machines can be configured to meet your specific requirements. This versatility makes them suitable for various applications, from construction to automotive manufacturing.
High Production Speed
They are designed for high-speed production, making them ideal for large-scale manufacturing operations. The continuous roll forming process allows for the rapid production of beams, significantly increasing output compared to traditional manufacturing methods. This high production speed helps manufacturers meet tight deadlines and increase overall productivity.
Energy Efficiency
Energy efficiency is a critical consideration in modern manufacturing. They are designed to minimize energy consumption while maintaining high performance. Features such as energy-efficient motors, optimized roll forming processes, and intelligent control systems help reduce energy usage, lowering operational costs and environmental impact.
Customization Options
Manufacturers often require beams with specific properties to meet their unique needs. Beam roll forming machines offer extensive customization options, allowing for adjustments in beam dimensions, material thickness, and profile shapes. This flexibility enables manufacturers to produce beams tailored to their exact specifications, ensuring optimal performance in their applications.
Easy Maintenance
Maintaining industrial equipment is essential for ensuring long-term performance and minimizing downtime. They are designed for easy maintenance, with accessible components and straightforward maintenance procedures. Regular maintenance can be performed quickly and efficiently, reducing disruptions to production schedules.
Certifications
Our Factory
BRISK locates in Libao town, Hai' an county, Nantong city where close to Shanghai and famous for manufacturing the CNC press brake, shearing machine, plate rolling bending machine, iron worker, etc. sheet metal working machineries. The company' s registered capital is around USD 150,000.00 and invested 6000 Square Meter Manufactory and 5000 Square meter exhibition showroom in Jiangsu Province.
FAQ
As one of the leading purlin roll forming machine manufacturers and suppliers in China, we warmly welcome you to buy high-grade purlin roll forming machine for sale here from our factory. All our products are with high quality and low price.
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