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New Control System For Four Roll CNC Plate Rolling Bending Machine

May 20, 2026

CNC 4‑roll plate rolling machine uses a PLC + HMI based CNC system to control four rolls (top, bottom two side rolls) for one‑setup pre‑bending + rolling + rounding with high precision. 

 

Ours 4 roll cnc plate rolling bending machine adopts SIEMENS PLC, and big size touch screen , which support remote cotrol 

This is ours advantage , we can guide and supply technical service remotely . 

 

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1. Core Architecture (Hardware)

HMI (Human–Machine Interface)

10–15" industrial touchscreen; multilingual support (EN/CN/ES).

Functions: parameter input, real‑time position display, program storage, fault alarm.

PLC (Programmable Logic Controller) – the brain

Brands: Siemens, Omron, Mitsubishi, Xinjie.

Controls: roll synchronization, hydraulic valves, interlocks, safety logic.

Motion Control & Feedback

Digital encoders (resolution ≤0.1 mm) on lower/side rolls for closed‑loop positioning.

Synchronization accuracy: ≤±0.2 mm (both ends of rolls).

Hydraulic System

CNC‑controlled proportional valves for precise pressure/speed regulation.

Main components: hydraulic pump, cylinders, manifold, cooler.


2. Key CNC Software Functions

Automatic Calculation & Programming

Input: plate thickness, width, yield strength, target radius.

CNC auto‑calculates: side roll tilt, lower roll height, rolling steps; one‑click auto sequence.

Pre‑bending + Rolling in One Setup

Eliminates re‑clamping; straight edge ≤ 1.0–1.5 × thickness.

Conical rolling: independent side‑roll control for taper parts.

Program Storage & Recall

Save hundreds of recipes for batch production.

Material compensation: adjust for different yield strengths.

Real‑Time Monitoring & Safety

Roll positions, pressure, temperature, fault codes displayed.

Soft/hard limits, emergency stop, overload protection.

Remote Maintenance (Optional)

4G/WiFi for remote diagnosis, parameter upload, program updates.

 

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